This is Otto Mueller's XK 150 FHC REPAIR, REBUILD and RESTORE page displayed in a series of slide shows. All pictures are detailed with captions. Click on the picture to read the caption.
BASIC REBUILD of 3.4L SHORT BLOCK
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HOW TO CONVERT FROM A CARTRIDGE OIL FILTER TO A SPIN-ON UNIT
This slideshow shows how to replace original XK cartridge oil filter with an XJ-6, S-3 unit with an optional oil cooler
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DR3 WIPER MOTOR REBUILD
Dismantle, clean, replace worn parts, paint & re-assemble unit, test & adjust park sw. before installation.
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UPGRADING DISK BRAKES
Fitting Volvo 4 pot front calipers to replace standard assy.
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SQUARE PAD CYLINDERS & CALIPERS
Variety of cylinder. sizes used in later, (59-61) XK-150's & MK's
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REPLACING DISK BRAKE PADS
Procedure for replacing the the round brake pads on front or rear assemblys..
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SERVO AIR VALVE ASSEMBLYClean & replace worn parts of the air valve
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MAIN VACUUM CYLINDER Clean & replace parts of main vacuum cyl. as shown
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REBUILD BRAKE VACUUM SERVOClean & rebuild the slave cylinder. assembly with parts as shown.
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NEWLY REBUILT ENGINE ON STAND
Modified to 150S specs 3.4L engine. on stand ready to fire up after long winter rest. 5 Minute video of START-UP HERE.
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REBUILD 150S/E-TYPE TRIPLE CARBURETOR ASSEMBLY
Clean & rebuild 150S/E-type triple carburetor assembly & install on to modified 3.4L eng. of XK-150 FHC.
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ONE MAN ENGINE REMOVAL
In order to remove the engine from underneath, the head & all associated parts have to be removed first.
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CONVERTING LUCAS GENERATOR (DYNAMO) TO GM ONE WIRE ALTERNATOR SYSTEM
Making a bracket & mounting assembly for the GM alternator. (This modification will avoid many of the Lucas Prince of Darkness syndromes that would result in the future.)
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REPLACE SPARE TIRE LID IN BOOT.
Make new wood piece for spare tire lid, restore & refinish original mounting hardware.
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REPAIR BRAKE MASTER CYLINDER USING STANDARD KIT.
Rebuild original Dunlop brake master cylinder..
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TRANSMISSION SHIFTER ASSEMBLY CLEAN & REPAIR
Part of overall transmission cleaning & rebuilding, Cleanliness is next to Godliness.
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INSTALL PETRONIX ELECTRONIC IGNITION INSIDE DMBZ6A DISTRIBUTORRemove point set & replace with electronic unit.
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XK 150 STEERING COLUMN REBUILDRemove & dismantle steering column. Clean the inner column & parts. Sandblast & powder coat the outer column pieces & replace parts where needed.
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XK 150 BELL-HOUSING REBUILDClean & restore to as new, replace all worn or broken parts.
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SUSPENSION RESTORE UPPER & LOWER WISHBONE ASSEMBLY.Take apart all components of upper & lower wishbone assemblys. Clean, (sandblast), prime & paint, install all new poly bushings, yellow zinc plate all the hardware, replace worn hardware &
re-assemble.
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BEGINNING THE RESTORATIONMark Barton & his son Sean of "The Panel Shop, Inc.", part of "Automotive Restoration", located in Stratford, CT. are doing the required work to the body of my XK-150 FHC. The following photos show
the progress.
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